Sustainable Product Protection

Mondi has partnered with Dreco to develop a new powder detergent packaging solution containing post-consumer recycled (PCR) materials, while maintaining the high level of product protection required for moisture-sensitive products.

Packaging for powder detergent must protect the product effectively against moisture and water throughout its lifecycle. Mondi’s new re/loop PillowBag demonstrates that high levels of recycled content can be successfully integrated into flexible packaging for demanding FMCG applications, without compromising performance, quality, or consumer convenience.

From January 1, 2030, the EU Packaging and Packaging Waste Regulation (PPWR) sets a target of 35% recycled content from post-consumer plastic waste for this category of plastic packaging. With 50% recycled content, the re/loop PillowBag is well-positioned to support future compliance with this target and significantly reduces the use of virgin plastics. The solution has already been launched in retailers across Germany, positioning Dreco as an early adopter of future-ready packaging, well ahead of regulatory deadlines.

In line with Mondi’s MAP2030 sustainability framework, re/loop PillowBag is designed for recycling and has been assessed according to Mondi’s Path to Circularity Scorecard and the CEFLEX D4ACE guidelines. The structure is considered compatible with established polyolefin (PO) mechanical recycling streams, supporting effective end-of-life processing.

Alongside its sustainability credentials, the packaging has been designed with end-consumer convenience in mind. The easy-opening bag supports practical handling and everyday use, while high-quality print designs ensure strong shelf presence.

Milo Drehsen, Dreco owner and managing director, says, “Reducing the environmental impact of our packaging is a key priority for us, but performance is critical for products like powder detergent. Working with Mondi has enabled us to introduce a solution that combines high recycled content with the protection our products require. Launching this packaging across retailers in Germany marks an important step in our sustainability journey.”

Sandor Kardos, managing director, Mondi Békéscsaba, comments, “This project shows how technical expertise and shared sustainability goals can deliver practical, scalable solutions. Together with Dreco, we have developed a high-PCR packaging solution for a moisture-sensitive application that is designed for recycling, helping our customer move ahead of regulation while meeting today’s market expectations.”

Spicing Up High Barrier Paper Packaging

Mondi has also collaborated with Prymat, a Polish dried seasoning manufacturer, to create packaging that contributes to a circular economy while protecting its aromatic spices.The partnership will see Prymat transition to new paper-based packaging, created with Mondi’s re/cycle FunctionalBarrier Paper Ultimate. 

FunctionalBarrier Paper Ultimate delivers a significantly lower CO2 impact compared with conventional multi-layer plastic or aluminum-based solutions. Containing at least 80% high-quality paper and a functional barrier coating optimized for recycling, FunctionalBarrier Paper Ultimate is confirmed recyclable according to the latest CEPI recyclability laboratory test method, keeping valuable materials in circulation. It provides long-lasting protection against oxygen, water vapor and grease, with an oxygen transmission rate (OTR) below 0.5 cm3/m2d and water vapor transmission rate (WVTR) below 0.5 g/m2d, preserving the spices’ aroma and taste.

Mondi’s FunctionalBarrier Paper Ultimate also delivers high-quality printing results that present Prymat’s spice range attractively on the shelf. The level of stiffness provides a good dead fold, allowing the end user to fold the pack after first use to close it, and it will remain intact.

Adrian Goralski, managing director, Mondi Solec, says, “It is essential to understand the individual needs of each customer when creating packaging solutions. There are often several different routes to sustainability, and at Mondi, we work closely with brands to thoroughly learn about every step of their production, distribution, and end use, so that we can create and test various options and be sure we are delivering the best possible and most sustainable outcome.”

Marta Kleka-Nowa, PR manager, Prymat, adds, “Prymat, as a leading producer of spices and food additives, has consistently sought solutions to transition from multi-layer packaging to recyclable materials. Given the very high barrier requirements and the preservation of spice quality, aroma, and freshness, this posed a significant technological challenge. Thanks to our collaboration with Mondi, we were able to develop a solution that aligns our sustainability ambitions with the highest standards of product quality.”